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Plastic and Composite Intensive Vehicles. A workshop for Subject Matter Experts (SME). Monday, August 4, 2008. DOT/RITA Volpe Center, 55 Broadway, Cambridge, MA 02142. Image of car with sunset inside it.

PCIV Safety Roadmap R&D Priorities


Below is a data table of Figure 1, which can also be downloaded as: PCIV Figure 1 (MS DOC, 632KB)

Strategic Priorities for 2020 Plastics and Composite Intensive Vehicles Safety Assurance
Major Challenges Perform focused, coordinated and integrated safety research, development, test, and evaluation program to improve crash-safety performance of plastic/composite components and subsystems for a 2020 PCIV.
Research, Development, Test and Evaluation Priority
  Near-term
(3-5 yrs.)
Mid-term
(5-10 yrs.)
Long-term
(10-15 yrs.)
Materials Selection Perform research and technology to address "knowledge gaps " on crash-safety performanc of PC materials Modeling and simulation to verify and validate plastic/composite crash safety in structural, semi-structural applications Demonstrate integrated safety performance for prototype PCIV to enable commercial deployment
Standardize testing protocols for composite materials Validate plastic/composite materials choices in safety applications Industry crash-test and self-certify PCIV safety
Testing Crash Performance Characterize mechanical behavior of plastic/composite materials in safety applications Prototype and test components (door panels, roof, front and back "crush boxes") Identify and overcome PCIV crash-compatibility problems for all occupants
Establish Comprehensive Database for light-weighting materials options Verify and validate for baseline PCIV design to evaluate integrative safety system performance Demonstrate enhanced PCIV safety performance for older occupants (using advanced dummies)
PCIV Integration Refine predictive engineering tools for Modeling and Simulation of PCIV components and system crash performance Devise and evaluate special crash-protection needs for older occupants NHTSA verifies PCIV's compliance with crash-safety regulatory requirements
Milestones
  • Test Standards Issued
  • CHM-17 Crash Energy Database Standardized and Current
  • Modeling and Simulation Crash Safety Tools Available
  • PCIV Structural and Propulsion Validated for Realistic Crash Loads
  • Full PCIV System is Crashworthy
  • Improved Older Occupants Survivability is Demonstrated


Below is a data table of Figure 2, which can also be downloaded as: PCIV Figure 2 (MS DOC, 412KB)

Enhancing Plastics and Composites Intensive Vehicles Safety Performance With Plastics
Milestones
  • Design Concepts
  • Materials screening
  • Testing Standards
  • Simulations and Validation
  • Systems Integration
  • Crash safety testing
  • Performance Metrics
  • PCIV deployment
Enhancing Plastics and Composites Intensive Vehicles Safety Performance With Plastics
Performers Near-term
(3-5 yrs.)
Mid-term
(5-10 yrs.)
Long-term
(10-15 yrs.)
Industry
Government
University
Public Private Partnerships (P3)
  • Research, Development, and Technology on Automotive Composites
  • Develop Testing Standards and Safety Evaluation Tools for PCIV Designs (1 yr.)
  • Select Lightweight Structural Materials for PCIV (2-3 yrs.)
  • Develop PCIV Materials Processing / Parts Fabrication (3-5 yrs.)
  • Test & Evaluation of PCIV Prototype Crash Safety
  • Crash Safety Verification & Validation Simulation (5-6yrs.)
  • Crash Safety Testing & Validation For PCIV Subsystems and Vehicle (6-8 yrs.)
  • System Integration of PCIV Safety Technologies (10-15 yrs.)
  • PCIV Commercial Deployment (15+ yrs.)
NHTSA Role NHTSA Monitors Progress in Crash Safety Research and Development NHTSA Evaluates Results of Crashworthiness Veriication & Validation NHTSA Verifies PCIV Crash Safety Compliance (NCAP and FMVSS)